FaMe formwork solution with integrated magnetic
technology
TT panels often present manufacturers with formwork challenges. This article describes how Elematic collaborated with Schwarzwälder Beton-Fertigteile-Werk GmbH & Co. KG (SBL), a high-performance industrial construction company in Lahr, Germany. SBL’s production challenges with TT slabs were solved using Elematic’s new FaMe aluminum forms with integrated magnets, enabling SBL to save time and money in its forming processes.
Common Challenges in TT Slab Production
TT slabs are known for their structural efficiency. However, manufacturers often face challenges during formwork installation. Traditional methods, such as bolted or drilled side forms and wooden rails, are labor-intensive and lack flexibility. These methods can lead to inaccurate positioning, increased material waste, and inconsistent product quality.
As a leading manufacturer of precast reinforced concrete elements in southern Germany, SBL faced precisely these issues. “We had magnetic rails that were getting on in years, where the profile and the triangular strip were no longer quite clean. In addition, the magnetic rails moved during pouring,” explain Matthias Ziebold, Quality Manager at SBL, and Thomas Fischer, Plant Manager at SBL.
This meant that additional magnets were needed, which led to increased costs in the forming process. Close collaboration with Mr. Fischer and Mr. Ziebold ensured a successful joint effort and the successful resolution of production challenges.
The Solution: Elematic’s FaMe Formwork Solution
Elematic’s new FaMe formwork solution for TT slabs was the answer to SBL’s challenges. This innovative system consists of lightweight aluminum side profiles with integrated magnets that ensure fast and secure attachment and release.
“It was important for us to get a formwork system that has good holding power and at the same time doesn’t take up much space from the base formwork. Both requirements were met with Elematic’s FaMe solution,” says Ziebold.
The strong holding force of the FaMe solution is crucial for maintaining the side form positions, preventing leaks, and reducing rework. The slim design optimizes space requirements, and the lightweight profiles are easy to handle without mechanical assistance. Furthermore, the system’s flexibility allows for quick adaptation of slab dimensions to various project requirements.
FaMe has benefited SBL in several ways
The introduction of the FaMe formwork system brought some significant benefits to SBL:
High holding force: The FaMe solution ensures precise positioning and stability during pouring.
Slim design: The existing work surface can be utilized without compromising functionality.
Easy handling: The lightweight profiles can be adjusted manually, which increases operational efficiency.
The collaboration with Elematic has had a positive impact on SBL
“The collaboration was very good and open from the start. We were able to share our requests and suggestions with Elematic at any time, and they were quickly implemented,” says Matthias Ziebold.
“From now on, we can carry out our production quickly and cleanly and even save a lot of time and money on conversion work, which is of course very positive for us,” emphasizes Ziebold.
