Maschinenfabrik Gustav Eirich

UHPC used in pressed concrete products

Ultra-high performance concrete (UHPC) has special properties, and manufacturers of prefab products expect that it will be used more and more in the years ahead as the applications horizon continues to expand. Machine components made of UHPC already exist. Betonwerk Lintel is the first manufacturer to use UHPC in the production of pressed concrete products.

Betonwerk Lintel produces concrete products which are made of UHPC and are marketed under the Brevolith brand. The company exploits specific properties of UHPC, namely near-zero porosity, high structural density and high strength. The concrete is virtually impermeable to liquids including salt solutions, making it highly durable. UHPC has these properties because the fines have a high packing density. Special plasticizers are used to reduce the amount of water needed.

 

Less susceptible to damage by road salt

Betonwerk Lintel produces special Brevolith curbstones which are an enormous improvement in municipal road construction. They are very strong and much less susceptible to damage caused by road salt.

Due to the high proportion of fines and the low water content, UHPC places special demands on the mixing equipment. Numerous trials carried out by university researchers and prefab manufacturers in recent years have shown that Eirich mixing technology has substantial advantages in UHPC processing such as short mixing times (e.g. wet mixing times < 60 seconds), in many cases lower plasticizer consumption, etc.

 

Mixing pan transports material

During the UHPC mixing process, every cement particle must be coated with plasticizer. Mixers which generate maximum shear forces in the mixture have distinct benefits. The Eirich mixing system is ideally suited for these applications. The material being mixed is transported by the mixing pan, which means that fewer mixing tools are needed at the bottom. Even at high tool speeds (in the case of UHPC up to 20 m/s), there is no increase in friction and wear.

Betonwerk Lintel has been using Eirich mixers for facing concrete for about 20 years. An RV12W (250 l) was recently delivered for UHPC production. The swivel-head bridge with mixing tool easily swings up and out, providing easy access for cleaning the mixer (Fig. 1).

x

Related articles:

Issue 12/2014 Liebherr

Mixing Tower produces UHPC Concrete for Wind Turbines

The Max Bögl Group of Companies acquired a new Liebherr mixing tower for production in Osterrönfeld, Germany. An inauguration party celebrated commencement of operations on 16th of July, 2014 for...

more
Issue 10/2013 SBM Mineral Processing

Mixing plant for UHPC in Austria

At BG-Graspointer in the Austrian city of Oberwang a precast concrete mixer for ultra-high-strength concrete (UHPC) from SBM has now been put into operation. BG-Graspointer is a manufacturer of...

more
Issue 06/2021 MASCHINENFABRIK GUSTAV EIRICH

The Eirich mixing system – history, distinctive features, applications

Mixing concrete on an industrial scale requires the use of compulsory mixers. The first models were single-shaft mixers, created around 1870, when J. Monier invented the so-called “iron-reinforced...

more
Issue 04/2018 Eirich

Mixer replacement in only four days at Jäger Betonwerk

Eirich mixers have a reputation for extreme durability. Bernhard Jäger Betonwerk GmbH & Co. KG is another case in point. The company decided to replace a mixer that it had used in production for more...

more
Issue 12/2023

Excellent collaboration of all parties involved in the modernization of Lintel’s concrete plant

With locations in Rheda-Wiedenbrück, Porta Westfalica, Lemgo, Paderborn and Brilon, Betonwerk Lintel GmbH & Co. KG operates five production sites in northwest Germany. The Group is completed by Vogt...

more