Alternative binders (geopolymer concrete, calcined clays) in precast construction

Production, testing, approvals and practical use

In the context of mitigating climate change, one of the key demands is to reduce the CO2 emissions generated in the production of cement and the concrete containing it. However, since the process of producing cement clinker is invariably associated with CO2 emissions, the related efforts of the cement industry concentrate not only on increasing energy efficiency and using alternative fuels but also on the substitution of cement clinker. Both cement and concrete producers are in a position to reduce the ratio of cement clinker. In the concrete industry, the preferred substitute is coal fly ash, which is becoming increasingly scarce as a result of the transition to renewable energy sources. During the past few years, research has given rise to a growing number of alternative solutions. Betonwerk Bieren tested two of these approaches in the production of precast elements.

The first project on geopolymer concrete was launched in 2017. In this case, the entire binder system is substituted by a binder capable of alkali activation in combination with a specially designed activator. In the individual project phases, both an easily compactible concrete and a self-compacting concrete successfully passed a series of tests. There was no need for changing or adapting the concrete production process in the course of the tests.

The second project started in 2018 and involved the use of different types of calcined clay as concrete admixtures. In this project, two fundamentally different types of concrete were successfully tested, namely no-slump concrete and self-compacting concrete. In the fresh state, adding the pozzolanic admixture led to better workability; in the hardened state, it resulted in increased concrete compressive strength. Furthermore, an accredited test laboratory compared three of the test pipes with three reference pipes (produced on the same day), documenting an increase in the compressive strength of the drill core samples as well as in pipe crushing strength by approximately 10%.

x

Related articles:

Issue 02/2020 Concrete technology

Measures to reduce CO2 emissions

More than 6 % of the worldwide carbon dioxide (CO2) emissions caused by humans are associated with the production of cement and concrete. It is a known fact that a purposeful substitution of the...

more
Issue 06/2023

The path to climate-neutral precast concrete elements

The construction industry generates 38 % of global carbon emissions, and therefore has a special responsibility to act. It is for this reason that Bürkle Betonfertigteile GmbH & Co. KG was...

more
Issue 10/2022 ELEMATIC

The role of precast elements in reducing CO2 emissions

„Factory production of precast concrete can reduce CO2 emissions by 25% and has the potential to save billions of tons of CO2 emissions annually. So why is the issue so neglected?“ asks Mats Jungar,...

more
Issue 02/2021

Concrete as a climate killer? – Current findings in research and development tell a different story

The Association of Concrete Pipes and Reinforced Concrete Pipes (Fachvereinigung Betonrohre und Stahlbetonrohre e.V.; FBS) represents a total of 19 manufacturers of concrete duct systems in Germany....

more
Issue 02/2023 SONOCRETE

Lusatian companies provide climate-friendly concrete

With the “Neues Werk Cottbus” project, Deutsche Bahn (DB) pushes towards sustainable mobility. The new maintenance plant will be DB’s largest and most modern to service ICE trains, and even during...

more