Control technique for the precast concrete industry

Used as a generic term “precast concrete industry” includes production plants and for various products such as for instance structural precast components, paving blocks, slabs, concrete pipes and many others. The demands made on the production flow are utterly different due to such diversity. For this reason, it is necessary to have a control system for the concrete mixing process, which is able to meet the respective requirement. For this purpose, Sauter GmbH has developed a modular control system in the last few years, which is line-of-business-oriented and especially flexible.

Sauter GmbH configures, designs and supplies software and hardware solutions. The systems, automation and control components are successfully applied all over the world. Sauter laid the foundations with the market entry in the Low Countries, which belong to the leading nations in respect of technology in the field of precast concrete construction. Concrete grades such as SCC or UHPC are industrially produced and used in large amounts in these countries. The control system of Sauter was convincing in this market, as the efficient system meets the high requirements of the manufacturers.

In detail the control system includes the following functions: 
» entirely integrated water dosage
» screen and visual splitting
» flexible production control related to discharging stations
» high dosage accuracy through active three-dimensional follow-up control system
» density evaluation direct in the recycling water weigher via laser measuring
» programs for optimizing the cement consumption
» production planning with calculation of component consumption
» modern IPC touch panel retrieval terminals
» temperature control of fresh concrete
» monorail bucket transport systems fitted with Bluetooth wireless communication
» laser measuring for level control or for positioning of traveling systems
» linear recognition of the hopper fill level for visual illustration of the fill level horizon as well as
» interfaces to SAP, Access, Navision, etc.    


Address/Anschrift
Sauter GmbH
Elektrotechnik-Automation
Untere Mühlewiesen 14
79793 WutöschingenDegernau/Germany
Tel.: +49 7746 9230-11
Fax: +49 7746 9200840
info@sauter-gmbh.de
www.sauter-gmbh.de

Related articles:

08/2023 PROGRESS GROUP

Automated bending and laying of cooling and heating pipes

In the field of circulation tech- nology, automation is advancing in an entirely new area of application – bending and laying pipes for precast concrete elements with activated concrete core. The...

more
05/2023 MELTEM

Facilitating installation of flexible pipes in concrete slabs

In the construction of new buildings, the conduits for building ventilation can be integrated into the concrete slab to save space. Flexible pipes are often used to permit flexible and variable...

more
11/2022 Progress Group

Biggest automated precast plant in Hungary starts production

Building and securing the future with automation Belonging to the 100% Hungarian-owned Bayer Construct group of companies, Viastein Kft., in addition to its existing paving stone factory, started...

more

NPCA: Manual for Jointed Precast Concrete Pavement

The NPCA Manual for Jointed Precast Concrete Pavement is a comprehensive technical manual describing jointed precast concrete pavement systems in detail and presenting a step-by-step guide that can be...

more
04/2020

Slot drain for concrete slabs and method of forming concrete paving

(10) EP3601675 (A1) (43) 05.02.2020 (57) The slot drain 1 is configured to expand and contract in response to contraction and expansion of one or more adjacent concrete slabs. The slot drain may...

more