Experience with the ERC concept in-plant production control and in construction

In the future, the durability of concrete and reinforced concrete structures is planned to be extended by a performance-oriented concept. This concept is based on models for predicting the durability of concrete components, supported by test methods for describing the material resistance in relation to the relevant effects. As part of this process, concrete is classified into so-called exposure resistance classes (ERC), which are differentiated according to the type of exposure.

Initial investigations were carried out as part of the in-plant production control of a ready-mixed concrete facility to test the ERC concept in practice. For this purpose, samples were taken on five production days and tested for their durability-relevant concrete properties for a period of three and a half months,

In addition, representative ready-mixed concretes from various areas of application – ranging from civil engineering to building construction and underground engineering – were examined, taking into account exposure classes XD (chlorides) and XC (carbonation). The concretes differed in cement type and compressive strength class. For validation under real conditions, in addition to laboratory samples, demonstrator components were also manufactured on construction sites. From these, drill cores were taken for further analysis.

The results obtained so far provide valuable insights into the practicability of the ERC concept for in-plant production control and provide a basis for its future application in construction.

x

Related articles:

Issue 03/2026

DAfStb directive: “Durability of concrete structures based on the exposure resistance class system” (ERC guideline)

The draft for enquiry of the DAfStb directive “Durability of concrete structures based on the exposure resistance class system (ERC guideline)” was recently completed by the DAfStb subcommittee...

more
Issue 02/2015 Dealing with limited experience and/or data resources

Durability design for new generations of concrete

The introduction of new high-performance composite materials into general building practice is the main driving force for innovations in the construction industry at present [1]. However, they can...

more
Issue 03/2026

Practical application of the ERC concept in precast concrete construction

In order to offer technically advanced alternatives to standard concrete formulations in the field of building materials, the Max Bögl Group has been using the performance principle as an integral...

more
Issue 05/2024

Durability of concrete structures based on the Exposure Resistance Class System

In 2021, the German Committee for Reinforced Concrete (DafStb) formulated, in a decision of principle, the goal that climate neutrality of concrete construction methods must be achieved by 2024 at the...

more
Issue 06/2022

Elements with non-metallic reinforcement – Shear model for members with and without shear reinforcement

Non-metallic reinforcement made of fiber-reinforced polymers (FRPs) features high tensile strength and excellent resistance to corrosion. Existing models for predicting the shear resistance of...

more