Machines are available with up to seven rotors or diameters, which process several diameters up to 25 mm. Each rotor is dedicated to a diameter and is factory set. No downtime for adjusting the rollers, as with the systems with rotors using straightening dies.
The last piece of the coil, after being straightened out, is forwarded in the direction of production, thanks to the sophisticated bar extractor unit (patent), The new coil can then be guided directly into the machine with the aid of the powered pre-straightening and guiding units, without any adjustments of the rotor rollers. As a result, time-consuming coil feeding with butt-welding devices becomes superfluous, especially when processing big diameters.
A robotic coil opening system allows easy and rapid coil opening and wire guiding into the machine without operator intervention. This system is particularly advantageous for the large diameters of 20 and 25 mm.
In addition, there are a number of innovative features in the double bending modules that ensure the maximum flexibility of Syntheton machines: Diameter change in approx. 2 seconds thanks to the Eurobend convergence system without moving mechanical parts (patent).
The innovative design of the Syntheton system allows for maximum flexibility, order-oriented production. Small orders with different diameters and bending shapes can be produced consecutively, without any time losses. The sophisticated and compact yet simple design of the Syntheton ensures easily accessible parts and long maintenance intervals.