EUROBEND

Welding lines for any type of mesh

Eurobend GmbH offers a comprehensive range of mesh welding lines for the production of any type of mesh used in precast operations and in the construction sector in general. In addition to the broad range of welding lines supplied for the production of standard and specialized construction mesh, engineering, precast or architectural mesh, Eurobend GmbH offers a full range of automatic welding machines for the production of all types of mesh and bar spacers/supports, girders and similar products.

For the production of the different types of bar supports and spacers, Eurobend GmbH offers the machine types described below, which provide the following features: servo-driven operation; multiple cross-wire feeding for increased production rates; minimal changeover requirements; fast and accurate diameter changeovers due to quick set-up straightening systems, covering a broad range of wire diameters without extra tooling requirements; unique bending system  ensuring excellent repeatability; line-wire convergence guide system for automatic product height changes in less than two minutes; user-friendly software requiring no programming skills; fully automatic, synchronized stacking and batch removal process. The operator is only required to supervise the production process and to remove the automatically produced spacers.

 

PLT and PLR B Spacer Series

The machines of this series are fully automatic bar support machines providing highest production speed (one complete product in less than 4 s) whilst also featuring fast and accurate product changeovers. They are available with either T type or overlap welding heads, depending on the required welding style between the cross and runner/line wires.

 

PLR BB Spacer Series

All types of plain bar supports can be produced by the same machine in less than 4 s (six cross-wire machine version), and its highly efficient two-stage bending operation provides excellent accuracy and repeatability. In the first stage, which employs two multiline bending stations (one per side), all cross-wire ends are bent at once. In the second stage, the mesh is formed into the required bar support. The final product is discharged on an inclined table for easier collection and stacking.

 

PLR CFB Spacer Series

All types of plastic-cup bar supports can be produced by the same machine. Its patented wire-stamping/notching mechanism and expansion of the plastic cups guarantee the elimination of loose plastic cups, and the unique mechanism for rotation of the plastic cups always ensures feeding of the plastic cup on the correct side. The Spacer welding machines described above are in operation, among other countries, in the USA, Brazil, the Netherlands, the UK, Sweden, and Turkey.

 

PLT B Ladder Series

The PLT B Ladder Series of welding lines offers a simple machine layout whilst ensuring the reliable and cost-effective production of ladder-type strip spacers from coils. Line and cross wires are fed directly from coils through a compact straightening and multi-roller servo-driven feeding unit. The machine can be supplied with T type or overlap R type welding heads. The unique, patented bending system ensures excellent repeatability.

Up to five synchronized, pneumatically operated bending units form the strip spacer during ladder production. The machines of this series are equipped with a line-wire convergence guide system for automatic product height changes in less than two minutes. Programmable line-wire feeding allows variable cross-wire spacings within one and the same spacer.

The strip spacers are stacked automatically during production flow. The operator is only required to supervise the production process and to remove the automatically produced strip spacers. Machines of the PLT B series are in operation, for example, in the USA, Puerto Rico, Germany, Russia, Poland, and Saudi Arabia.

 

PL TRIS Lattice Girder Series

The PL TRIS Series of lattice-girder welding lines can produce most types and sizes of lattice girders and offers reliable and cost-effective production. Different models are available for both the economical and high-output production of lattice girders.

Powered de-coiling stations for line and diagonal wires with tension detector, or wire loop accumulators depending on the type of machine, ensure smooth and accurate wire feed. The straightening section employs roller-straightening equipment with patented product leveling, anti-twist rollers.

The unique continuous bending system designed for double and quad step lines uses retractable bending pins for the two diagonal wires and ensures accurate and consistent operation. The machines have flexible welding heads with electrically driven height adjustment for the production of lattice girders in various sizes. Hydraulic clamping units mounted on a servo-driven carrier ensure accurate wire feed and lattice girder production. The high-speed cutting operation enables continuous lattice girder production. Semi-automatic and fully automatic, synchronized stacking and batch removal modules are available.

The PL TRIS welding lines are used, for example, by companies in the Netherlands, Saudi Arabia and South America.

 

PLT and PLR TRUSS Single Girder Series

The PLT and PLR TRUSS Single Girder Series of welding lines also offers a simple machine layout whilst ensuring the reliable and cost-effective production of trusses and single girders. The machine can be supplied with T type or overlap R type welding heads. The fully programmable servo- driven diagonal wire-bending device ensures excellent accuracy, repeatability and fast size changeovers. Powered de-coiling stations for line and diagonal wires with tension detector ensure smooth wire feed. The unique wire-guiding system with multiple moving gripping points guarantees matchless output quality. The meshes are stacked automatically during production flow.

The PL TRUSS welding machines are in operation, for example, in the USA, Sweden, Denmark, and Russia.

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